Turbocharger Exchange

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Tri-State Turbocharger offers genuine OEM turbocharger replacements outright new or exchange with same day shipping. We offer a full line of new and re-manufactured Air-Research, Garrett, Borg Warner, Schwitzer, Holset, IHI Clover, Mitsubishi and Voith turbochargers. We specialize in commercial trucking, industrial power & marine applications. Every turbocharger offered comes with a 1 year manufacturers warranty subject to inspection at the manufacturer or its authorized distributor. Briggs & Stratton, Caterpillar, Daihatsu, Deutz, Detroit Diesel, Cummins, GMC, IHI, Isuzu, Komatsu, Kubota, Penta, Perkins, Shibaura, International, Ford, Mercedes, Mitsubishi, Navistar, Yanmar, Vanguard, Volvo.

Call with your part number ready: Locate the turbocharger dataplate riveted to the cartridge or the indentification plate located on the compressor housing of the turbocharger. Part numbers are always stamped into the tag or the compressor housing.

Turbocharger Disassembly: The turbocharger rebuild process begins with a skilled, patient and properly trained technician. The technician will properly mark the flanges for the correct orientation. Clocking the turbocharger orientation is one of the most important and commonly overlooked aspects of the rebuild process. After the turbocharger dis-assembly components are inspected, binned and prepared for rendering.

Turbocharger Processing: The rendering process begins when the components are degreased, hot-tanked and media blasted to insure 100% removal of carbon deposits. The bearing housing and turbine shaft are inspected for tolerance. Components that are out of specification are replaced new, components that are servicable and obsolete can be machined and corrected based on the oversize replacement parts available. Wastegate valves are a critical part of the turbocharger apparatus, each wastegate is inspected for damage and replaced new if possible.

Turbocharger Balancing: Each turbocharger offered is tested to the factory specifications to insure longevity. The Center Housing Rotating Assembly (CHRA) otherwise referred to as the cartridge is the heart of the turbocharger. Low speed balancing of the "stack" (turbine shaft, compressor wheel, locknut and thrust hardware) is called Dynamic Balancing. The stack is assembled and dynamically balanced and corrected (low speed) 2000 rpm. Components are disassembled and re-stacked to thier orientation and assembled as a CHRA. The CHRA is bench tested on a VSR (Vibration Sorting Rig) and sorted to an acceptable vibration level specified by the original manufacturer. Test speeds and "G" corrections are based on the turbocharger chassis size, revolutions per minute can exceed 250,000 rpm.

Turbocharger Assembly: At this point the turbo CHRA cartridge is assembled and balanced. The turbine manifold and compressor housing are coupled to the cartridge and "clocked" to the original orietation marks. After orientation is complete the wastegate valve is adjusted to the correct tension completing the base build.

Tri-State Turbocharger, LLC. Our staff is highly experience building turbochargers for all applications including gasoline, diesel & natural gas. We offer a complete line of turbochargers from Borg Warner, Garrett, Holset, IHI Clover, Holset, Mitsubishi, Rotomaster. Located in Bergen County, NJ we are accessible from all major highways just 25 minutes from the George Washington Bridge in Midland Park, New Jersey.  If you're near by and need assistance with a turbocharger or need help identifying a turbocharger we are open Monday- Friday 8:00 AM-5:00 PM, EST. 

Alabama, Alaska, Arizona, Arkansas, California, Colorado, Connecticut, Delaware, Florida, Georgia, Hawaii, Idaho, Illinois, Indiana, Iowa, Kansas, Kentucky, Louisiana, Maine, Maryland, Massachusetts, Michigan, Minnesota, Mississippi, Missouri, Montana, Nebraska, Nevada, New Hampshire, New Jersey, New Mexico, New York, North Carolina, North Dakota, Ohio, Oklahoma, Oregon, Pennsylvania, Rhode Island, South Carolina, South Dakota, Tennessee, Texas, Utah, Vermont, Virginia, Washington, West Virginia, Wisconsin, Wyoming, AK, AL, AR, AZ, CA, CO, CT, DC, DE, FL, GA, HI, IA, ID, IL, IN, KS, KY, LA, MA, MD, ME, MI, MN, MO, MS, MT, NC, ND, NE, NH, NJ, NM, NV, NY, OH, OK, OR, PA, RI, SC, SD, TN, TX, UT, VA, VT, WA, WI, WV, WY

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